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| Product Name: | AOI Testing Equipment | Model: | SZ-X3 |
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| Dimension: | 1070*900*1310mm | Barcode System: | 1D Or 2D Code |
| Remote Control: | Via TCP/IP Network | Programming Mode: | Manual And CAD Data Import |
| Highlight: | 1D AOI Inspection Machine,PCBA AOI Inspection Machine,2D AOI Machine |
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Shenzhen Wanbo Hi-Tech Co., Ltd. is a professional electronic equipment manufacturer integrating R&D, production and sales, producing: AOI testing equipment, AI plug-in machine, wave soldering, reflow soldering, connection platform, automatic loading and unloading machine, stacking machine, corner machine and other equipment; The warehouse has second-hand equipment: Panasonic placement machine, Yamaha placement machine, JUKI placement machine, Samsung placement machine, domestic EZ-pass placement machine, domestic platform machine placement machine, printing machine, reflow soldering and other supporting equipment; The warehouse has accessories: motors, boards, laser heads, accessories FEEDER, nozzles, etc.
SZ-X1/X3 offline AOI Product introduction
1.AOI principle: use modern optical principles and digital camera technology to shoot the detected object in real time, analyze and process the captured image through computer and special software, and automatically generate detection results.
2. AOI function: AOI effective detection rate: more than 99% (manual detection rate: about 70%);
Reduce labor: 2-4 people/production line, high detection efficiency;
Through the SPC function, the process defects can be accurately counted and can be effectively controlled;
The stability is much higher than that of labor, long-term use, the comprehensive cost can be significantly reduced;
It can enhance the company's comprehensive strength and effectively improve the company's overall competitiveness.
3. AOI advantages:
1) Inspectable items:
After the wave soldering of the DIP plug-in: more tin, less tin, tin hole, short circuit, pin not out, etc.
SMT: missing parts, misalignment, wrong parts, polarity reverse, breakage, pollution, less tin, more tin, short circuit, virtual soldering, etc.
2) Powerful software features
◆Color extraction, statistical analysis ◆Character recognition (OCR) ◆Color distance analysis
◆IC bridging ◆Black and white specific gravity analysis ◆Luminance analysis
◆ Graphic similarity analysis ◆ CAD data import ◆ SPC statistics function
◆ Operation level management ◆ Barcode scanning ◆ Offline programming
◆CAD data function ◆Automatic identification and detection of the bottom surface ◆ Multi-panel detection
◆ Multi-machine interconnection ◆ Self-built component standard library ◆ It can generate and export daily, weekly and monthly reports
◆Can be connected to multiple maintenance stations
3) Precision mechanical structure design
◆High rigidity machine base, reasonable mechanical center of gravity, small vibration during operation, beautiful and generous appearance
◆Precision screw guide rail, wire rail
◆ Precision automatic fixture, easy and fast loading and unloading PCB
◆Exquisite assembly technology to ensure the stable use and long life of the whole machine.
4) Stable electrical control
◆Servo drive system, stable and mature
◆LS mature and stable motion control
◆EPIX advanced image capture and processing technology
◆OMRON stable various electrical devices, long service life
◆LAAP high-flexibility drag chain cable, the service life can reach 5 million to 8 million times
◆ Circuit stability, easy maintenance, safety.
5) Scientific light source design
◆Philips light-emitting diodes
◆The overall processing technology ensures the accuracy of the light source illumination angle
◆ Strict brightness detection
◆Strict aging test, guaranteed service life of 50,000 hours
◆ Scientific use of three-color light principle, can make the component present different colors of the body and solder at different angles to achieve accurate detection purposes.
SMT patch line Automatic
SMT production line equipment display SMT patches and inspection equipment
High Light: pick and place vacuum nozzle,smt feeder
Panasonic placement machine CM series placement machine and accessories
component placement machine Medium and high speed placement machine
SMT placement machine Panasonic placement machine
Samsung placement machine JUKI placement machine
full-automation Loader and Unloader fully automatic
Loader Automatic Full-automatic unloader
Automatic Unloader 2 loading box DIP plug-in machine DIP
Docking machine PCB buffer PCB Multi-function PCB buffer
Multi-function PCB buffer machine
Wave soldering machine Wave soldering machine
Full-automatic plug-in line DIP plug-in cable DIP
Fully automatic DIP plug-in line solution
Lead-free double-wave soldering machine
LED lamp beads chip lens Suction nozzle
Optimal conditions 0.155 sec/chip (23300CPH)
Yamaha placement machine Yamaha accessories
SMT placement machine Yamaha YSM20 Yamaha YSM10
Yamaha YV100II Yamaha YV100Xe Yamaha placement machine
Yamaha YV100Xe placement machine
In-machine view Machine display
SZ-X1/X3Technical parameters of offline AOI optical inspection equipment
| Functional Specifications | |
| Tested circuit board | SMT reflow furnace pre-reflow furnace, post-circuit board inspection, wave soldering pre-soldering, wave soldering post-circuit board inspection |
| Detection method | Color extraction, statistical modeling, full-color image comparison, automatic setting of parameters according to different detection points (such as offset, polarity, short circuit, etc.) |
| Camera | Full color smart digital camera |
| Resolution/Visual Range/Speed |
Optional: 25μm/Pixel FOV: 40.70mm X30.90mm Detection speed< 270ms/FOV Standard: 20μm/Pixel FOV: 32.56mm×24.72mm Detection speed<260ms/FOV Optional: 15μm/Pixel FOV: 24.42mm X18.54mm Detection speed< 240ms/FOV Optional: 10μm/Pixel FOV: 16.28mm X12.36mm Detection speed< 220ms/FOV |
| light source | High brightness RRGB coaxial ring tower LED light source (color light) |
| Programming mode | Manual writing, automatic framing, CAD data import and automatic correspondence libraries |
| Special features | Multiple programs run at the same time, support automatic recall program; 0-359° rotating parts (in 1°) |
| Minimal part testing | 10µm:01005chip & 0.3pitch IC |
| SPC and process regulation | Record test data throughout the process and perform statistics and analysis, any area can view production status and quality analysis, and output Excel, Txt and other file formats |
| Barcode system | Automatic camera recognition and transmission of Barcode (1D or 2D code), and multi-Mark function (including Bad Mark) |
| Server mode | Using a central server, several AOI data sets can be centrally managed |
| operating system | Windows7 Professional |
| Check the result output | 22 inch LCD monitor |
| System Specifications | |
| Conveyor system | Automatic opening and retracting of bilateral fixtures, automatic compensation of PCB bending deformation |
| Conveyor height above the ground | 850 to 920 mm |
| Conveyor flow / time | PCB moves in Y direction In/out time: 2.5 seconds |
| X/Y platform driver | Screw motor driven, positioning accuracy < 20μm; The PCB is fixed and the Camera moves in the X direction |
| Power supply/air pressure | AC230V 50/60 Hz less than 1KVA / not required |
| Device weight | APPROX. 350KG |
| Device form factor | 1070×900×1310mm (L×W×H) |
| Ambient temperature and humidity | 10~35°C 35~80% RH (non-condensing) |
| Equipment safety | Complies with CE safety standards |
Tip: The missing frame of the resistor is the same detection frame as the wrong part frame, which mainly detects silk screening.
Contact Person: Mr. Su Zhongqiu
Tel: 008613172493285
Fax: 86-755-33940745
